Distillation Columns

Distillation Columns Specification

Driven Type
Electric

Motor Power
3 HP

Efficiency (%)
Up to 98%

Temperature Range
50-350C

Production Capacity
Design specific

Installation Guideline
On-site installation with technical support

Model No
DC-2024

Accessories
Condenser, Reboiler, Trays, Packing

Usage & Applications
Chemical, Pharmaceutical, Petrochemical Industries

Frequency
50/60 Hz

Speed
Variable

Automation Grade
Semi-Automatic

Type
Distillation Column

Material
Stainless Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
220-380 V

Power
3-15 kW

Weight (kg)
150-300 kg

Dimension (L*W*H)
1200*450*4000 mm

Color
Silver

Capacity
50-500 L/H

Features
Corrosion resistant, High efficiency, Easy maintenance

Machine Type
Industrial Distillation Unit

Surface Finish
Polished

Power Consumption
As per model specification

Distillation Columns Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

About Distillation Columns

Fractionation Column

Separation of pure reusable solvent from multiple component solvent mixture.

Molecular Sieve Column

Dehydration of solvent high purity.
Suitable for isotropic solvent compositions.

Chromatographic Column

Purification of high valve compounds using flash chromatography.
Resin application for isolation of active principles.

Comprehensive Customization and Flexibility

Choose from a wide spectrum of design parameters including column diameter (100 mm 800 mm), various tray types (bubble cap, sieve, valve), and multiple packing options such as ceramic, stainless steel, and structured types. Every component is tailored to meet specific process requirements, making these columns an ideal fit for pilot plants, research, or full-scale industrial production.

Safety and Compliance Assured

Safety is paramount, with built-in over-pressure and temperature safeguards, compliance with GMP and ASME/IS standards, and full documentation (IQ, OQ, PQ). Automated temperature and pressure controls, as well as CIP (Clean-In-Place) systems, guarantee consistent, safe operation and quick turnaround during maintenance.

Efficiency, Maintenance, and Support

Engineered for high efficiency (up to 98%), these columns integrate pickled and passivated surfaces for enhanced durability and cleanliness. Easy maintenance features include tool-free access panels and efficient cleaning systems. On-site installation and technical support are provided to ensure seamless integration into your existing setup.

FAQs of Distillation Columns:

Q: How does the CIP (Clean-In-Place) system benefit the distillation process?

A: The integrated CIP (Clean-In-Place) system streamlines routine cleaning, minimizes downtime, and maintains product integrity. It allows for efficient washing of internal surfaces without disassembling the column, ensuring compliance with GMP standards and facilitating faster changeovers between batches.

Q: What industries typically use these distillation columns and why are they suitable?

A: These columns are ideal for chemical, pharmaceutical, and petrochemical industries due to their robust stainless steel construction, high efficiency (up to 98%), and flexibility in handling both liquid and vapor feeds. Their design supports various operating pressures, rigorous standards, and process connection requirements.

Q: When should a customer choose bubble cap, sieve, or valve trays?

A: The selection of tray type depends on process needs. Bubble cap trays are preferred for flexible operations and high turndown ratios, sieve trays deliver simplicity and cost-effectiveness for clean feeds, and valve trays offer adaptability for varying flow conditions. Each type is suited to specific process dynamics and product requirements.

Q: Where can these distillation columns be installed, and what support is provided during installation?

A: These columns are designed to be installed in industrial environments such as chemical plants, pharmaceutical facilities, or pilot plants. On-site installation is supported by our technical team, ensuring proper setup, commissioning, and integration with existing systems.

Q: What is the process for customizing a distillation column to a specific application?

A: Customization involves collaborating with our design engineers to specify parameters like diameter, tray or packing type, operating pressure, and feed type. We also determine condenser and reboiler specifications, control system integration, and accessory selection to match your unique process and capacity needs.

Q: How does compliance with ASME/IS standards and GMP enhance product assurance?

A: Compliance with ASME/IS and GMP standards ensures the column is engineered for safety, consistency, and regulatory approval in regulated industries. This adherence is essential for pharmaceutical and chemical producers seeking reliable, validated, and auditable equipment.

Q: What are the key benefits of using these semi-automatic, PLC-based distillation columns?

A: Key advantages include greater process consistency, user-friendly controls, easy maintenance, robust safety features, and efficient energy use. The PLC-based system allows for precision monitoring and adjustment, while the semi-automatic design provides operational flexibility and reliability.

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

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