Distillery Effluent Handling Projects

Distillery Effluent Handling Projects Specification

Frequency
50-60 Hz

Production Capacity
Upto 500 KLD or more

Accessories
Pumps, Valves, Control Panel, Sensors

Temperature Range
Ambient to 70C

Usage & Applications
Effluent management in distilleries, wastewater treatment

Model No
DEHP-2024

Efficiency (%)
Up to 95%

Driven Type
Electric Motor Driven

Automation Grade
Fully Automatic

Motor Power
According to design capacity

Speed
Variable, as per system design

Installation Guideline
Site supervision and commissioning support available

Type
Effluent Handling System

Material
Mild Steel, Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
380-440 V

Power
25-100 kW (Depending on Capacity)

Weight (kg)
Custom as per project

Dimension (L*W*H)
Customized

Color
Industrial Grey / Blue

Capacity
As per Plant Requirement (customized)

Features
Robust construction, Corrosion Resistant, Low Maintenance, High Performance, User friendly

Machine Type
Continuous Operation

Power Consumption
Optimized for Efficiency

Surface Finish
Painted/Coated

Distillery Effluent Handling Projects Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

About Distillery Effluent Handling Projects

We are a Palwal based reputed and well established firm engaged in manufacturing and supplying excellent quality Distillery Effluent Handling Projects. We are backed by a team of experienced and adroit professionals who have years of expertise in this domain. All the tasks of this project is carried out under proper guidance and supervision of experts. As a service provider, we are highly praised among our clients for in time completion of projects, efficient handling, and full transparency at every stage. Moreover, Distillery Effluent Handling Projects can be availed from us at cost effective rates.

Distillery Effluent Handling Projects

Settling tank: To remove sludge & suspended particles.

Evaporating plant: Multiple effects forced recirculation evaporator with single stage forced recirculation finisher to concentrate the effluent upto 65 % T.S.
Husk + concentrate mixing system: The concentrate of 65% TS is mixed with husk of 12 % moisture and get a mixture of 17 % moisture which can be used as a fuel in the boiler. Alternatively you can also burn the 65 % TS concentrate in the incinerator.

Customizable Capacity and Robust Engineering

Each DEHP-2024 system is tailored to match the specific effluent load of your distillery, supporting capacities up to 500 KLD or more. With construction options in mild or stainless steel and an industrial-grade finish, the system withstands harsh operating conditions. The design incorporates a comprehensive sludge drying and handling mechanism for seamless waste management.

Advanced Multi-Phase Treatment Process

Our solution utilizes a three-phase processanaerobic, aerobic, and tertiary treatmentto ensure complete removal of impurities and compliance with stringent discharge norms. The process is optimized for high efficiency (up to 95%) while allowing for flexible pH range handling and ambient to moderately high temperature operations.

Control, Safety, and Automation

The DEHP-2024 features a PLC-based control system offering automated, continuous operation. Remote monitoring via SCADA or remote access ensures operational transparency and quick intervention if needed. Integrated alarms and shutdowns safeguard personnel and equipment for worry-free operation.

Ease of Installation, Use, and Maintenance

The system is available skid-mounted for rapid onsite deployment. Comprehensive documentation, including operation, maintenance, and compliance manuals, plus on-site and remote technical support ensure smooth installation and sustained performance. Its low maintenance design, with recommended annual checkups, reduces downtime and the total cost of ownership.

FAQs of Distillery Effluent Handling Projects:

Q: How does the Distillery Effluent Handling Project ensure regulatory compliance?

A: The system integrates a multi-phase treatment process (anaerobic, aerobic, and tertiary) that meets CPCB and State Pollution Board discharge norms. Continuous monitoring and robust construction further ensure reliable compliance over the systems lifespan.

Q: What is the process flow for effluent treatment in this system?

A: The effluent first undergoes anaerobic treatment, followed by aerobic processing, and finally passes through tertiary treatment. This staged approach effectively reduces organic load, neutralizes pH (handling values from 4 to 12), and ensures treated water quality meets regulatory standards.

Q: When is maintenance required and what does it involve?

A: Routine maintenance for this system is low, with recommended annual checkups to inspect mechanical and electronic components, verify system calibration, and ensure compliance. On-site and remote technical support is available to address any operational issues.

Q: Where can the DEHP-2024 system be installed and what area is required?

A: Installation area is fully customized based on effluent quantity and site constraints. The system can be skid-mounted for easy deployment. Our team provides site supervision and commissioning support to ensure proper installation.

Q: How does the remote monitoring system work and what are its benefits?

A: The DEHP-2024 utilizes SCADA and remote access for live monitoring and control. Operators can access system diagnostics, alarms, and process data in real-time, enabling prompt responses to potential issues and optimizing plant performance.

Q: What are the main usage scenarios for this effluent handling system?

A: This solution is designed primarily for distilleries and similar industrial settings requiring continuous, robust effluent treatment. It effectively manages various wastewater characteristics, ensuring sustainable and compliant discharge.

Q: What are the key benefits of choosing this system over conventional solutions?

A: Choosing the DEHP-2024 offers high treatment efficiency, low maintenance needs, compliance assurance, energy-saving options (including biogas utilization), robust construction, and state-of-the-art remote monitoring and automation, all tailored to your plants requirements.