Casein/WPC/DM Whey Powder/ Lactose Plant

Casein/WPC/DM Whey Powder/ Lactose Plant Specification

Model No
CP-WPC-DM

Usage & Applications
Dairy processing, casein and whey powder production

Efficiency (%)
Up to 99%

Motor Power
From 5 HP to 50 HP

Automation Grade
Fully Automatic

Accessories
CIP system, pumps, heat exchangers, filters

Driven Type
Electric

Speed
Variable frequency drive enabled

Installation Guideline
On-site technical support provided

Frequency
50/60 Hz

Production Capacity
Customizable

Temperature Range
Ambient to 90C

Type
Casein / WPC / DM Whey Powder / Lactose Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
Electric

Voltage
380V / 415V

Power
Varies as per plant capacity

Weight (kg)
Custom per installation

Dimension (L*W*H)
Engineered as per requirement

Color
Silver / Metallic

Capacity
500 - 10000 LPD

Features
Hygienic design, easy to clean, robust construction

Surface Finish
Mirror / Matt finish as per requirement

Power Consumption
Depends on plant size

Machine Type
Processing Plant

Casein/WPC/DM Whey Powder/ Lactose Plant Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

About Casein/WPC/DM Whey Powder/ Lactose Plant

Established in 1998, we are a Palwal based reputed and well established company engaged in manufacturing and supplying excellent quality Casein/WPC/DM Whey Powder/ Lactose Plant. These plants has no capacity limitations or restrictions due to unique features incorporating low pressure components. It is extensively used in various milk related industries for making milk protein powder and lactose products like Casein. Milk powder produced by this plant is safe to consume and widely used as an ingredient in cheese products, pharmacy goods, ice creams and allied protein food products. We offer Casein/WPC/DM Whey Powder/ Lactose Plant in different models and technical specifications to fulfill varying needs of our clients.

Casein/WPC/DM Whey Powder/ Lactose Plant

FBE is specialized in manufacturing casein, DM whey WPC, MPC and lactose manufacturing plant. The Ultrafiltration membrane, Nanofiltration membrane, RO membrane and Ion exchange resins shall be used for manufacturing DM whey, WPC and MPC. FBE supply good quality standard make membranes and resins.

Casein Powder: Casein is an insoluble milk protein powder produced from pure pasteurized skimmed milk by controlled acid precipitation. It shall be used as an ingredient in the manufacture of pharmaceutical products, dietetic and other specialized foods, cheese products, ice cream and other protein foods.
Casein is prepared by acid precipitation from unheated or short time heated separated milk, which has a fat content of not more than 0.05%. Higher temp. reduce solubility since whey proteins become precipitated. Whey and lactose are removed from the curd thus obtained by heating and then washing with warm water. The casein is dried to a moisture content of 8-12% and the final product contains 80-90% Casein, not more than 2% fat and 2-4% ash. To prevent discoloration through browning by the maillard reaction, the lactose content should be reduced as much as possible.

Product details

Capacity	1000 litres/hr
Automatic Grade	Semi-Automatic
Material	Stainless Steel
Frequency	50 Hz
Finishing	Galvanized
Voltage	220 V

Advanced Design for Superior Dairy Processing

Engineered with precision, the plant incorporates international dairy standards and state-of-the-art technologies, including PLC automation, variable frequency drive, and a computerized HMI interface. The stainless steel structure ensures hygienic operation, while customizable dimensions adapt to specific installation needs. Integrated safety features and low noise levels further enhance its suitability for indoor industrial environments.

Efficient and Sustainable Operation

With capacities ranging from 500 to 10,000 liters per day, the plant is highly adaptable and ensures up to 99% efficiency. Its eco-friendly effluent management helps reduce environmental impact, while the CIP system and robust maintenance package guarantee longevity and easy operation. The design supports comprehensive cleaning, product safety, and high throughput for demanding dairy processing applications.

FAQs of Casein/WPC/DM Whey Powder/ Lactose Plant:

Q: How does the Casein/WPC/DM Whey Powder/Lactose Plant ensure product quality and hygiene?

A: This plant is constructed from food-grade stainless steel and features a hygienic design with a fully integrated Clean-In-Place (CIP) system. The advanced processing stepscoagulation, filtration, and dryingare precisely controlled via PLC automation to meet international dairy standards, ensuring premium product quality and safety.

Q: What are the main processing stages involved in the plants operation?

A: The plant conducts coagulation, filtration, drying, and packaging in a continuous, automated sequence. Raw materials such as milk, whey, or permeate are handled efficiently to produce casein, WPC, DM Whey Powder, or lactose, depending on your requirements.

Q: When should the integrated CIP cleaning system be used?

A: The CIP (Clean-In-Place) system should be activated after each production cycle or as part of routine maintenance schedules to maintain hygiene standards, prevent cross-contamination, and ensure compliance with international dairy regulations.

Q: Where is the plant ideally installed and what environmental considerations are addressed?

A: The plant is designed for installation in indoor industrial setups, providing optimal operational control and protection. Its eco-friendly effluent management system addresses environmental regulations, making it suitable for modern dairy facilities that prioritize sustainability.

Q: How does automation and computerized control benefit plant operators?

A: The PLC-controlled system and touch screen HMI panel enable easy operation, precise monitoring, and real-time process adjustments. This results in higher process efficiency, reduced manual intervention, and consistent product output.

Q: What kind of technical support is available for installation and maintenance?

A: On-site technical support is provided during installation to ensure correct setup and commissioning. The annual maintenance contract includes regular servicing, troubleshooting, and component upgrades to maximize uptime and longevity.

Q: What are the key advantages of using this plant for dairy processing?

A: This plant offers robust construction, energy-efficient operation, low maintenance, maximum yield, and comprehensive safety features like emergency stops and interlocks. It is highly customizable, supporting various production capacities and product types within the dairy industry.